Where and How the GÖKBEY Is Built: Turkish Aerospace’s Kahramankazan Facilities and the Production Process

Where and How the GÖKBEY Is Built: Turkish Aerospace’s Kahramankazan Facilities and the Production Process
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Turkish Aerospace headquarters in Kahramankazan, Ankara, with the KAAN mock-up in front, 14 September 2023, photographed during UK Foreign Secretary James Cleverly's visit. GÖKBEY is built on the rotary-wing line of this campus (Photo: Simon Dawson / No 10 Downing Street, Wikimedia Commons, CC BY 2.0)
Turkish Aerospace headquarters in Kahramankazan, Ankara, with the KAAN mock-up in front, 14 September 2023, photographed during UK Foreign Secretary James Cleverly’s visit. GÖKBEY is built on the rotary-wing line of this campus (Photo: Simon Dawson / No 10 Downing Street, Wikimedia Commons, CC BY 2.0)

The GÖKBEY (T625) utility helicopter is designed and built at Turkish Aerospace’s (TUSAŞ) main campus in Kahramankazan, a district northwest of Ankara. Earlier parts of this series covered the cockpit, rotor system, performance and mission variants. This article turns to manufacturing: which facility does what, the stages a GÖKBEY passes through before delivery, which subsystems arrive from outside, and what the company has and has not disclosed about production capacity.

The Kahramankazan campus

Turkish Aerospace’s headquarters and principal production plant occupy a single site in Kahramankazan, in the Akıncı area, laid out as an aircraft manufacturing campus with its own runway access. Design offices, composite and metal part production, fixed-wing and rotary-wing final assembly halls, a flight line and test infrastructure share the site. The HÜRKUŞ trainer, HÜRJET, KAAN fighter and ANKA unmanned programmes are run from the same campus; GÖKBEY is the product of its rotary-wing division.

AreaFunctionRole for GÖKBEY
Design and engineering officesAerodynamic, structural, avionics and systems designEngineering centre of the Original Helicopter Programme
Composite production facilityComposite fuselage panels, skins, rotor bladesMostly composite airframe and blades
Metal parts and machiningMachining, surface treatmentMetal-reinforced load-bearing zones
Rotary-wing final assembly hallFuselage join, systems integrationPrototype and serial GÖKBEY assembly
Flight line and runwayGround runs, acceptance flightsPre-delivery flight testing

How the programme started

GÖKBEY began with the Original Helicopter Programme contract signed in 2010 between the Presidency of Defence Industries (SSB) and Turkish Aerospace. The goal was a utility helicopter designed and built in Turkey. The prototypes first flew on 6 September 2018 with LHTEC CTS800-4AT engines. The first flight with the domestic TEI-TS1400 engine followed on 19 April 2023. The first delivery went to the Gendarmerie General Command on 29 October 2024, and the first serial-production helicopter, J6004, was handed over on 19 August 2025.

The stages of building a GÖKBEY

As in other medium helicopter programmes, production moves through five main stages. The duration of each stage and the exact workflow inside the campus have not been officially published; the sequence below is based on Turkish Aerospace’s public presentations and standard industry practice.

StageWork performedInputs
1. Part manufacturingComposite panels, metal parts, bladesRaw materials, moulds, autoclave
2. Sub-assemblyCabin, tail boom, doors, structural sectionsManufactured parts
3. Fuselage joinSub-assemblies mated into one airframeSub-assembly groups
4. Systems integrationEngines, transmission, hydraulics, electrics, avionicsTEI engine, ASELSAN systems
5. Ground and flight testEngine runs, vibration survey, acceptance flightFlight line

In composite production, panels are laid up in moulds and cured in an autoclave. Because GÖKBEY’s primary structure is largely composite, this facility is the first link in the line. The rotor blades are composite as well; their fatigue and damage tolerance give them a longer service life than metal blades. Once the fuselage is joined, the engines, the 13.20-metre main rotor, tail rotor, transmission and wiring are installed. Finally the helicopter moves to the flight line for ground runs and acceptance flights.

Where the subsystems come from

A T129B ATAK built on Turkish Aerospace's Kahramankazan line, in Philippine Air Force service, December 2023: an export product of the same rotary-wing plant (Photo: Rhk111, Wikimedia Commons, CC BY-SA 4.0)
A T129B ATAK built on Turkish Aerospace’s Kahramankazan line, in Philippine Air Force service, December 2023: an export product of the same rotary-wing plant (Photo: Rhk111, Wikimedia Commons, CC BY-SA 4.0)

GÖKBEY is not built in one place. Two major subsystems arrive at Kahramankazan from other cities. The TS1400 turboshaft is developed and produced by TEI in Eskişehir. The cockpit displays, mission computer and four-axis digital autopilot come from ASELSAN’s plants in Ankara. Current serial helicopters fly with CTS800-4AT engines; the 57-unit package ordered at IDEF 2025 is planned for delivery with the TS1400 from 2028.

SubsystemManufacturerLocationStatus
Airframe, blades, final assemblyTurkish AerospaceKahramankazan, AnkaraIn serial production
TS1400 turboshaftTEIEskişehirFlight-tested; planned for 2028 deliveries
CTS800-4AT turboshaftLHTEC (Honeywell-Rolls-Royce)United StatesOn current serial aircraft
Avionics and autopilotASELSANAnkaraIn serial production
NOTE

Annual line capacity, the number of helicopters in assembly at any one time and the time an airframe spends on the line have not been officially disclosed. For the 57-unit order only the starting year of deliveries (2028) has been published.

What changed from prototype to series

Prototype manufacturing treats each airframe almost individually: parts are reworked and the design changes as test results come in. Serial production means repeating a frozen configuration. For GÖKBEY the concrete marker of that shift is the handover of the first serial helicopter, tail number J6004, in 2025, following the first delivery in 2024. Not all differences between the serial and prototype configurations have been published; the switch to the TS1400 stands out as the largest change the line will have to absorb in the coming years.

Production milestones

DateEvent
2010Original Helicopter Programme contract between SSB and Turkish Aerospace
6 September 2018First flight of the prototype with CTS800-4AT engines
19 April 2023First flight with the TS1400 engine
29 October 2024First delivery to the Gendarmerie General Command
24 July 202557-unit order announced at IDEF 2025
19 August 2025Delivery of the first serial-production helicopter, J6004
2028 (planned)Start of TS1400-powered deliveries

Frequently asked questions

Where is the GÖKBEY built? At Turkish Aerospace’s main campus in Kahramankazan, Ankara. Composite production, final assembly and flight testing take place on the same site.

Is the engine built there too? No. The TS1400 is produced by TEI in Eskişehir, and the CTS800-4AT on current serial aircraft is supplied by LHTEC.

How many GÖKBEYs can Turkish Aerospace build per year? Annual capacity has not been officially disclosed.

When was the first serial GÖKBEY delivered? The first serial helicopter, J6004, was delivered on 19 August 2025.

When will the 57-unit order be delivered? Deliveries are planned from 2028 with the domestic TS1400 engine; a detailed schedule has not been published.

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